Super Duplex 2507 Forged Flanges : Manufacturer, Stockist & Supplier : Om Tubes
Super Duplex 2507 Forged Flanges
OM TUBES AND FITTINGS is the leading specialized manufacturers of SUPER DUPLEX 2507 FORGED FLANGES. We at OM TUBES AND FITTINGS believe in supplying outstanding products to our clients. We regularly review our processes, and maintain a strong, stable management team. We majorly emphasize on consistent improvement and provide with the best service ever. Our processes make us stand out from the rest of the lot. We have the best team from manufacturing to dispatch, who have made us what we are today. We have a pioneering way of delivering our products, along with the affordable price of our products, which makes us a good choice. We have a pioneering way of delivering our products, along with the affordable price of our products, which makes us a good choice. We are always looking forward for opportunities from all diversion irrespective of harming any human, social and economic values cum ethics of legal cum local bodies of any country. We also offer customized fittings in all shapes, sizes, and specifications on customer demand. We are exporting our products worldwide through legal channelized business network around the globe.
Forging is a kind of manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer) or a die. Forging is often classified according to the temperature at which it is performed: cold forging (a type of cold working), warm forging, or hot forging (a type of hot working). For the latter two, the metal is heated, usually in a forge. Forged parts can range in weight from less than a kilogram to hundreds of metric tons. Forging has been done by smiths for millennia; the traditional products were kitchenware, hardware, hand tools, edged weapons, and jewellery.
PROCESS OF FORGING:
There are many different kinds of forging processes available, however they can be grouped into three main classes:
Drawn out: length increases, cross-section decreases
Upset: length decreases, cross-section increases
Squeezed in closed compression dies: produces multidirectional flow
Flanges are connection supports used in pipeline to connect two major pipelines. The mechanical support provided by flanges provides a steady equipment design for the pipeline. For supporting a greater mass, a heavier flange body is required. The structural strength provided by the flange is a great value addition required in the pipeline design. Flanges are connected to each other with the use of fastners and gaskets.
Super Duplex 2507 is a super duplex stainless steel designed for applications which demand exceptional strength and corrosion resistance. Alloy 2507 has 25% chromium, 4% molybdenum, and 7% nickel. This high molybdenum, chromium and nitrogen content results in excellent resistance to chloride pitting and crevice corrosion attack and the duplex structure provides 2507 with exceptional resistance to chloride stress corrosion cracking.
Super Duplex 2507 forged flanges manufactured at OM TUBES AND FITTINGS is an iron based metal. Super Duplex 2507 flanges are normally chosen for their high resistance to corrosion and its high-temperature strength. Although they are chosen for their resistance to corrosion does not mean they are immune to it. Super Duplex 2507 flanges also show other characteristics like ductility and toughness which should be taken into consideration. Different types of Super Duplex 2507s show considerable variations depending on a combination of its chemical composition and the aggressiveness of the environment.
Following are the types of Super Duplex 2507 forged flanges manufactured at OM TUBES AND FITTINGS :
WELD NECK RING FORGED FLANGES (WNRF)
Forged Weld Neck Ring Flange weld neck flange drawing Weld neck flanges are circumferentially welded at the neck where the integrity of the butt welded area can be easily examined by radiography. The bores of both pipe and flange match, which reduces turbulence and erosion inside the pipeline. The weld neck is therefore durable in critical applications.
SLIP-ON RING FORGED FLANGE (SORF)
Forged Slip-On Ring Flangeslip on flange Slip-on flanges are fitted over the pipe and then fillet welded. Slip-on flanges are easy to use in fabricated applications.
BLIND RING FORGED FLANGE (BLRF)
Forged Blind Ring Flange blind flange drawing Blind flanges are used to blank off pipelines, valves and pumps. They can also be used as an inspection cover. It is sometimes referred to as a blanking flange.
SOCKET WELD RING FORGED FLANGE (SWRF)
Forged Socket Weld Ring Flange socket weld flange drawing Socket weld ring flanges are counter-bored to accept the pipe before being fillet welded. The bore of the pipe and flange are both the same to provide good flow characteristics.
THREADED RING FORGED FLANGE
Forged Threaded Ring Flange threaded flange drawing Threaded flange are referred to as either threaded or screwed. They are used to connect other threaded components in low pressure, non-critical applications. No welding is required.
LAP JOINT RING FORGED FLANGE (LJRF)
Forged Lap Joint Ring Flangelap joint flange drawingLap joint flanges are always used with either a stub end or taft which is butt welded to the pipe with the flange loose behind it. This means the stub end or taft always makes the face. A lap joint is used in low pressure applications because it is easily assembled and aligned. To reduce costs, these flanges are supplied without a hub.
RING TYPE JOINT FLANGE (RTJF)
Forged Ring Type Joint Flangering flange drawingRing type joint flanges are used to ensure a leak proof flange connection at high pressures. A metal ring is compressed into a hexagonal groove on the face of the flange to make the seal. This jointing method can be employed on Weld Neck, Slip-on and Blind Flanges.
Super Duplex 2507 Forged flanges are used as a connection component for pipes, valves, pumps and other equipment to form a pipework system. They provide easy access for cleaning, inspection, modification or repairs. Flanges are usually welded onto pipes or screwed onto a threaded pipe end and then joined with bolts to make the connection.
We at OM TUBE AND FITTINGS guarantee the quality because 100% of our Super Duplex 2507 forged flanges manufactured are checked in house for defects in quality and workmanship. Our quality program is a 3 layered independent department check for various factors including Dimensional Check, Visual Inspection, and Finishing, Burr level, Leakage Test, Pressure Rating test, Chemical inspection and Mechanical properties verification. We are running at full capacities and sometimes outsource our job due to increased work load.
Our intelligent procurement module places a lot of emphasis on selection of raw material. As much as possible, we try to procure Japanese and European origin raw material domestically or from the international markets. Secondary preference is given to Indian and Chinese origin raw material from good quality mills.
All our Super Duplex 2507 forged flanges are inspected before leaving the factory, undergoing three separate quality control systems: one for material control, one for manufacturing and one for design control. Branch Connection forgings also undergo frequent checks against mill documents during the manufacturing process to assure the highest compliance with ASME and ASTM specifications. Plus, comprehensive record keeping of every fitting from initial forging bar through forging, heat treatment, machining, storage and shipment means every fitting is traceable to the exact material and process used in its manufacture.
OM TUBE AND FITTINGS Super Duplex 2507 forged Flanges suppliers are packed in special and branded carton boxes and crate boxes depending on the mode of transport. Fittings are wrapped with special thin plastic and beveled ends are protected by plastic caps. They are then packed in the carton or wooden boxes. Socket weld flanges are also protected by the caps for protection to the ends and the threads where applicable. It is important that the damages in transit are avoided and Super Duplex 2507 forged Flanges reach customer in the same form as it is manufactured. Thus we place lot of emphasis on packing and packaging of the goods.
Super Duplex 2507 forged Flanges carry various export documents such as commercial invoice, packing list, Test Reports, HS Code, Country of Origin attested by chamber of commerce, Fumigation Certificate, Warranty Letter, and Base Material Certificates.
Each heat and lot of forged flanges is supplied with a material test certificate as per EN 10204 NACE 3.1 standards indicating the chemical and mechanical properties of the carbon Steel forged flanges along with pressure rating. We also confirm the guarantee of the fittings supplied as per Purchase order specifications and attest the same in the Material Test Certificate.
On client request we also provide a free sample kit against purchase order copy. The client just need to click on “Request your free sample kit now!” button on our digital online web link.
Generally customers face many problems like non availability, late deliveries, poor packaging/unprofessional packing, poor surface finish, poor after sale services, no mill test report, high rejection rate, minus tolerance, supply of rejected and used materials when they buy products from other companies. But here at OM TUBES AND FITTINGS we master every art. We provide problem free materials to our clients. We have full control on quality and testing.
Problems like poor surface finish, no mill test report, Dubious practices ,lack of knowledge, weld repair of goods, high pricing of the goods due to supplier commission, very hard material for use, supply of wrong grades, material inconsistent with ASTM Standards is not our cup of tea. We have won hearts of our customers by our honesty and extra ordinary performance.
We do comply with same day shipping of goods policy once we get approved confirmed order receipts from respective or potential clients.
We at OM TUBE AND FITTINGS make world class buying experience for clients. So that the client will revert back with sound feedback and this will leads to reimbursement of bulk orders and mouth to mouth marketing for our esteemed group.
Our team of expert will give firm guidelines and advise the layman clients too and make out their buying experience to next level with simplicity. We believe in providing competitive but quite economical pricing to clients irrespective of high pricing of the goods in the name of supplier commission. Marking and identification drive the crucial roles with respect to products detailing especially when the product need to export from one destination to another. Secondly Heat Number Traceability is kind of water mark on the product and it will eliminates the piracy of the products and saves the clients to get dupe from middle men or external negative practitioner.
We at OM TUBES AND FITTINGS are fully operational and make a convincing mark on the globe with joint collaboration of our esteemed business partners, so that we can able to provide fine qualitative products to over 45 countries including UAE, UK, Iran, Iraq, Qatar, Bahrain, Oman, Yemen, Lebanon, Jordan, Saudi Arabia, Malaysia, Indonesia, Singapore, Australia, New Zealand, USA, Canada, Mexico, Brazil, Netherlands, Germany, Italy, Spain, Serbia, Kuwait, Peru, Nigeria, Poland, South Africa, Denmark, Turkey, Egypt, Venezuela, Kuwait, Madagascar, Angola & Sri Lanka
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Customers Satisfaction is our ultimate aim and provide the customers with world class buying experience as we know that niche requirements satisfies the customers because we know that small bottle neck can hurt our 100% customer satisfaction record1
Certification: ISO 9001:2008, ISO 14001:2004, ISO 18001:2007, we provide test certification according to the ISO 17025 standard laboratories2
We follow 100% replacement policy. As customer satisfaction is our primary aim. We deliver first and then money is secondary for us.5
We provide the fastest delivery in the world and we are known for this since 2 decades of our business experience7